je v oblasti obr\u00e1b\u011bn\u00ed preferovanou volbou mnoha renomovan\u00fdch spole\u010dnost\u00ed, zejm\u00e9na pro prototypy a s\u00e9riov\u00e9 v\u00fdroby v rozsahu 1 a\u017e 10 000 kus\u016f. To plat\u00ed o to v\u00edce od t\u00e9 doby, co Johannes Seilbeck a Martin Herzog p\u0159evzali spole\u010dnost od jej\u00edho zakladatele. V r\u00e1mci tohoto p\u0159evzet\u00ed si oba uv\u011bdomili potenci\u00e1l, jak d\u00edky digitalizovan\u00e9 automatizaci prom\u011bnit mal\u00fd klenot v je\u0161t\u011b v\u011bt\u0161\u00ed. <\/p>\n\n
Ve v\u00fdrob\u011b pracovalo pouh\u00fdch 5 zam\u011bstnanc\u016f. Navzdory sv\u00fdm dlouholet\u00fdm zku\u0161enostem a odborn\u00fdm znalostem v oblastech zdravotnick\u00e9 techniky, stroj\u00edrenstv\u00ed a spot\u0159ebn\u00edho pr\u016fmyslu nar\u00e1\u017eeli kv\u016fli nedostate\u010dn\u00e9 person\u00e1ln\u00ed kapacit\u011b na sv\u00e9 limity. V\u0159eteno 5os\u00e9ho obr\u00e1b\u011bc\u00edho centra MIKRON HEM 500 U bylo vyt\u00ed\u017eeno pouze z 25 % a denn\u011b st\u00e1lo 18 hodin. \u00dakolem bylo zdvojn\u00e1sobit po\u010det hodin provozu v\u0159etena bez p\u0159ij\u00edm\u00e1n\u00ed dal\u0161\u00edch zam\u011bstnanc\u016f. <\/p>\n\n
V r\u00e1mci p\u0159evzet\u00ed byl nasazen prvn\u00ed robot \u2013 \u0161lo o prvn\u00ed krok k technologii, kterou p\u0159edchoz\u00ed majitel dosud nepova\u017eoval za smysluplnou nebo se do n\u00ed neodv\u00e1\u017eil pustit.<\/p>\n\n
St\u00e1vaj\u00edc\u00ed stroj typu MIKRON HEM 500 U nebyl v \u017e\u00e1dn\u00e9m ohledu p\u0159ipraven na automatizaci. Nebyl vybaven ani automatiza\u010dn\u00edm rozhran\u00edm, ani pohonem dve\u0159\u00ed. Krom\u011b toho chyb\u011bly voln\u00e9 kan\u00e1ly pro pr\u016fchod m\u00e9di\u00ed na 4. a 5. ose, kter\u00e9 by byly nezbytn\u00e9 k ovl\u00e1d\u00e1n\u00ed pneumatick\u00e9ho nebo hydraulick\u00e9ho up\u00ednac\u00edho za\u0159\u00edzen\u00ed. Dodate\u010dn\u00e9 vybaven\u00ed ze strany v\u00fdrobce nep\u0159ich\u00e1zelo v \u00favahu z d\u016fvodu dodac\u00ed lh\u016fty a n\u00e1klad\u016f. Spole\u010dnost MAFU-SHERPA p\u0159esv\u011bd\u010dila kompletn\u00edm \u0159e\u0161en\u00edm z jedn\u00e9 ruky, sest\u00e1vaj\u00edc\u00edm ze za\u0159\u00edzen\u00ed SherpaLoader\u00ae M20 vybaven\u00e9ho elektrick\u00fdm momentov\u00fdm \u0161roubov\u00e1kem a pro obr\u00e1b\u011bc\u00ed stroj z elektrick\u00e9ho pohonu dve\u0159\u00ed a robotick\u00e9ho rozhran\u00ed. St\u00e1vaj\u00edc\u00ed up\u00ednac\u00ed technika mohla b\u00fdt plynule integrov\u00e1na do automatizace a osv\u011bd\u010den\u00e9 parametry obr\u00e1b\u011bn\u00ed mohly b\u00fdt zachov\u00e1ny, co\u017e umo\u017enilo snadn\u00fd vstup do automatizace. Automatizace za\u010d\u00edn\u00e1 ji\u017e od velikosti d\u00e1vky 10 kus\u016f. D\u00edky robustn\u00edmu chodu automatizace lze dnes nab\u00edzet s\u00e9rie a\u017e do 50 000 kus\u016f ro\u010dn\u011b. <\/p>\n\n
B\u011bhem jednoho roku se poda\u0159ilo zv\u00fd\u0161it efektivn\u00ed \u010das v\u0159etena ze 6 na v\u00edce ne\u017e 20 hodin denn\u011b. Automatizovan\u00fd syst\u00e9m nap\u0159\u00edklad b\u011b\u017eel bez zapojen\u00ed person\u00e1lu po mnoho v\u00edkend\u016f. Spole\u010dnost Sch\u00f6bel je dokonal\u00fdm p\u0159\u00edkladem toho, \u017ee i mal\u00e9 podniky mohou zav\u00e1d\u011bt robotizaci a st\u00e1t se tak v\u00fdznamnou konkurenc\u00ed. <\/p>\n\n
\u201eD\u00edky automatizaci se n\u00e1m tr\u017eby z tohoto za\u0159\u00edzen\u00ed v\u00edce ne\u017e zdvojn\u00e1sobily. To je pro n\u00e1s \u00fasp\u011bch i motivace z\u00e1rove\u0148. Proto jsme pr\u00e1v\u011b investovali do nov\u00e9ho obr\u00e1b\u011bc\u00edho stroje od firmy HERMLE. A do druh\u00e9ho SherpaLoaderu. Nyn\u00ed je n\u00e1s deset: osm lid\u00ed a dva roboty.\u201c<\/p>\n\n
<\/p>\n","protected":false},"excerpt":{"rendered":"
\u201eD\u00edky automatizaci se n\u00e1m tr\u017eby z tohoto za\u0159\u00edzen\u00ed v\u00edce ne\u017e zdvojn\u00e1sobily. To je pro n\u00e1s \u00fasp\u011bch i motivace z\u00e1rove\u0148. Proto jsme pr\u00e1v\u011b investovali do nov\u00e9ho obr\u00e1b\u011bc\u00edho stroje od firmy HERMLE \u2013 a do dal\u0161\u00edho SherpaLoaderu.\u201c <\/p>\n","protected":false},"featured_media":12863,"template":"","class_list":["post-12858","casestudy","type-casestudy","status-publish","has-post-thumbnail","hentry"],"acf":[],"_links":{"self":[{"href":"https:\/\/www.mafu-sherpa.com\/cs\/wp-json\/wp\/v2\/casestudy\/12858","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.mafu-sherpa.com\/cs\/wp-json\/wp\/v2\/casestudy"}],"about":[{"href":"https:\/\/www.mafu-sherpa.com\/cs\/wp-json\/wp\/v2\/types\/casestudy"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.mafu-sherpa.com\/cs\/wp-json\/wp\/v2\/media\/12863"}],"wp:attachment":[{"href":"https:\/\/www.mafu-sherpa.com\/cs\/wp-json\/wp\/v2\/media?parent=12858"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}