Discover the automation options of SHERPA, with which you can fully automate the production process of your spinner machine. Whether a new acquisition or an existing system, the automation solutions from SHERPA can be easily integrated into the production of your spinner machine to make your production future-oriented and economical.
How it worksProjects that have already been successfully implemented with MAFU-SHERPA show how reliably spinner machines can be optimized through automated loading. These practical examples prove that the robot solution is not only convincing, but also creates clear competitive advantages in daily use.
The combination of the U-2520 spinner and SherpaLoader® from MAFU-SHERPA is a tried-and-tested automation solution. The robot arm takes care of loading and unloading, recognizes workpieces under camera control and positions them precisely. This increases spindle time, reduces downtime and makes production significantly more economical.
The solution is clearly demonstrated in the Spinner U-2520 Automation video . In addition, a detailed project description is available, which explains the process and the advantages in detail.
The U-1520 spinner has also been successfully automated with a SherpaLoader® M25 from MAFU-SHERPA. Sawed blocks are recognized, picked up and precisely inserted by camera control. This allows 5-axis Machining to start without complex fixtures - with shorter set-up times, consistently high quality and noticeable relief for the operating personnel.
The specific project is documented in the Spinner U-1520 Automation video. There you will also find a detailed project description showing how the integration was implemented.
The U-2520 and U-1520 examples illustrate this: MAFU-SHERPA automation for spinning machines has been tried and tested in practice and delivers measurable results. This experience can be transferred to other turning centers and machining centers - for a uniform, future-proof automation strategy.
The SherpaLoader® ensures that the machine is continuously supplied with workpieces. Downtimes due to manual loading are eliminated - the spindle runs longer and productivity increases noticeably.
Routine tasks such as loading and unloading are performed by the robot arm. The operating personnel are relieved and can concentrate on value-adding activities. At the same time, the output per shift is increased.
Camera-supported detection and repeatable handling ensure that every workpiece is positioned precisely. The result: consistently high quality - regardless of shift, time of day or operator.
Faster changeovers mean that automation remains profitable even with frequently changing jobs. Even small series can be produced economically without restricting the flexibility of production.
The SherpaLoader® systems from MAFU-SHERPA automate the loading of production machines with the help of a robot arm. They can be used flexibly and are suitable for all common spinner machine types. This allows manufacturing processes to be designed more efficiently - without rigid grid systems, without long changeover times and without complicated programming.
The integrated 3D laser Vision System recognizes workpieces regardless of shape, position or orientation. Compared to mechanical drawer systems with fixed grids, this solution offers significantly more flexibility and reduces the effort involved in preparation.
Workpieces can be changed in less than five minutes. All you need to do is briefly teach in the New Part. There is no need for mechanical grids or grating. This saves valuable time and makes automation economical even for frequently changing jobs.
Pallets, Table Trolleys or SpaceBox - the material supply is freely selectable. The Vision System automatically recognizes the workpieces without the need for special fixtures. This keeps production flexible and adaptable.
It is operated via an intuitive dialog control with touch interface. New workpieces can be taught in just a few minutes - without the need for robot programming or external specialists. This makes the automation particularly user-friendly and quick to set up.
The SherpaLoader® M7 and SherpaLoader® M12 models are ideal for small to medium-sized parts. They enable fast and precise loading, increase spindle time and are particularly suitable for small and medium-sized series with frequently changing workpieces.
The SherpaLoader® M25 and SherpaLoader® M50 models offer the right solution for workpieces in the medium weight range. They combine high load capacity with reliable precision and ensure stable processes even for more demanding Machining.
The SherpaLoader® M88 and SherpaLoader® M225 models are designed for heavy parts and high quantities. With their high load capacity, they enable economical production even for large series. Compared to competitor systems, which are often limited to 12 kg or 35 kg, MAFU-SHERPA offers significantly more leeway with up to 175* kg.
* Handhabungsgewicht abhängig vom Bauteilschwerpunkt
The SherpaLoader® T7 and SherpaLoader® T12 models are ideal for small to medium-sized turned parts. They enable precise and fast loading of the TC series and increase productivity while maintaining consistent quality.
The SherpaLoader® T25 and SherpaLoader® T50 models offer the right solution for turned parts in the medium weight range. They ensure reliable processes and economical production, even for more demanding applications.
The SherpaLoader® T88 and SherpaLoader® T225 models are designed for heavy turned parts and large series. With their high load capacity, they enable stable and economical automation that far exceeds the capabilities of many competing systems.
This means that even older systems benefit from modern and economical automation - without having to purchase a New machine.
The connection is made via a universal interface that is compatible with all common spinner control systems. This means that existing machines can also be automated without any problems.
Many spinner machines do not have a robot interface ex works. MAFU-SHERPA offers a retrofit solution for this, which works without complex conversions. None of the competitor systems require a Unirob interface or rotary feed-through.
The retrofit is suitable for various series - from machining centers to lathes. The U series, VC series, TC series and TTS models can be efficiently automated.
Implementation is straightforward: Only a few steps are required, from analysis to installation and commissioning. All is clearly structured, can be implemented quickly and without lengthwise downtimes. This means that the automation is ready for use in a short time.
The SherpaLoader® systems from MAFU-SHERPA can be equipped with extension modules. This allows additional process steps to be integrated directly into the automation - for even greater efficiency and consistent processes.
Integrated turning stations allow workpieces to be turned automatically. This makes multi-sided Machining possible without manual intervention - the machine works continuously and saves set-up time.
Cleaning stations and inspection units can be integrated into the automation system. Workpieces are cleaned and checked automatically so that the quality remains consistently high.
Automated clamping and alignment modules ensure that each workpiece is positioned precisely. This guarantees stable processes and optimum machining results.
Additional processes such as engraving, Marking or Measure can also be integrated into the process. This results in complete manufacturing solutions that do not require any additional handling steps.
The SherpaLoader® systems from MAFU-SHERPA make the automation of spinner machines not only technically, but also economically attractive.
With the SherpaLoader®, spinning machines can continue to produce reliably even without personnel. Unmanned shifts in the evening or continuous production at the weekend significantly increase spindle time and boost overall productivity.
Automation with the SherpaLoader® reduces personnel costs and thus lowers running costs. At the same time, production capacity is increased as machines can be used Lengthwise and more efficiently. This means that the investment pays for itself in a short time and ensures sustainable competitive advantages.
In principle, almost all standard spinner machines can be automated - from machining centers and lathes to special models. Thanks to universal interfaces, integration is also possible with existing machines.
Retrofitting with a SherpaLoader® is carried out in such a way that the machine functionality is not impaired. As a rule, the manufacturer's warranty remains valid, as None of the controls or mechanics need to be extensively modified.
The fastest implementation took place in just 3 days, including staff training.
With the SherpaLoader®, spinning machines can be operated unmanned - even at night or at weekends. This allows production capacities to be significantly expanded without the need for additional personnel.
MAFU-SHERPA offers comprehensive service: from advice and installation to training and maintenance. This ensures that the automation runs reliably and efficiently in the long term.
With its universal interface, the SherpaLoader® can be connected to all common turning and milling machines - regardless of their year of manufacture. This means that the same SherpaLoader® can be used to retrofit an older existing machine or to automate a new machine.
We work with you to determine the specific requirements of your production. On this basis, we develop a customized automation concept that fits your machines and processes perfectly.
You will receive a customized offer that not only describes the technical solution, but also includes a transparent profitability calculation. This allows you to see at a glance how quickly the investment will pay for itself.
From the initial consultation to installation and commissioning, we are at your side with reliable support. Even after project completion, you benefit from comprehensive service and support.
It is always our pleasure to have the system set up and started without any instructions from the operator.
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