Universal robot solution for all DN Solutions machine types
DN Solutions Automation: Universal robot solution for PUMA and DNM machines
Non-binding adviceProven automation for DN Solutions CNC machines
PUMA series: Automation for turning machine flagship
PUMA lathes from DN Solutions can be efficiently automated with the SherpaLoader® from MAFU-SHERPA. The robot takes care of precise loading and unloading and keeps the machine in continuous operation. This reduces non-productive times and significantly increases capacity utilization. The solution can be flexibly adapted to different PUMA models and ensures stable, reliable production.
DNM series: Automating vertical machining centers
The DNM series is ideal for continuous workpiece feeding with the SherpaLoader®. The robot ensures consistent processes and minimizes manual intervention. This increases productivity and relieves the strain on operating personnel. The efficiency of the solution is particularly evident in small and medium-sized series.
Lynx and LEO: High-speed automation
The SherpaLoader® offers fast, cycle time-optimized automation for Lynx and LEO models. Workpieces are handled safely - even sensitive parts can be processed reliably. The high machine output is optimally supported and downtimes are reduced.
All DN Solutions series: From PUMA to Multi-Tasking
The SherpaLoader® covers the entire DN Solutions portfolio - from lathes and machining centers to multi-tasking systems. The flexible robot cell adapts to different machine layouts and component sizes. This creates a consistent automation standard across the entire production environment - quickly integrated without the need for complex adjustments.
Advantages of robot automation for DN Solutions machine tools
Maximize spindle time with autonomous workpiece feed
A continuous material flow keeps DN Solutions machines in operation at all times. The automatic feed takes over the entire handling and ensures consistent processes. This increases capacity utilization - even for small series - and makes production more predictable and stable.
Reduce personnel costs with higher productivity
Automated loading significantly reduces the need for manual tasks. Employees can concentrate on value-adding tasks while the robot takes over repetitive processes. This increases efficiency and reduces operating costs at the same time. Production remains reliable even when there is a shortage of skilled workers.
Consistent production quality thanks to precise robot handling
The SherpaLoader® works with repeat accuracy and ensures consistently high quality for every workpiece. Errors caused by manual loading are avoided, which reduces rejects and rework. The precise positioning supports stable machining processes. This results in reliable series production with reproducible results.
Economical production of small and medium series
The automation remains efficient and flexible even with varying quantities. The SherpaLoader® enables short set-up times and quick adjustments to New workpieces. This means that automation is also worthwhile for smaller releases. Production becomes more predictable and economical.
Innovative workpiece detection with 3D laser camera system
The 3D laser Vision System automatically recognizes workpieces and positions them precisely for Machining. This eliminates the need for manual alignment, which saves time and reduces errors. The technology enables safe handling of different geometries.
Faster changeover in less than 5 minutes when changing workpieces
With the robot solution, you can switch to a new workpiece in less than five minutes. The changeover is limited to adapting the gripper fingers - there is no need for complex mechanical conversions. This enables flexible production, even with frequently changing jobs or small batch sizes. Your DN Solutions machine remains productive and downtimes are reduced to a minimum.
Flexible material provision via SpaceBox, Table Trolleys or Pallets
Various options for material provision such as SpaceBox, Table Trolleys or Pallets ensure maximum flexibility. The right solution can be selected depending on the component size and production quantity. This results in a smooth material flow without bottlenecks.
Simple operation without manufacturer-specific programming knowledge
The SherpaLoader® control system is easy to understand and does not require any special CNC programming knowledge. New processes can be set up quickly without having to dig deep into the machine control system. This makes it much easier to get started with automation. Even less experienced employees can operate the system safely.
Retrofitting existing DN Solutions machines
Universal interface for DN Solutions control units
The SherpaLoader® can be quickly connected to DN Solutions control systems via a universal interface. Integration takes place without extensive conversions and remains compatible with all current models. This means that even older machines can be automated efficiently.
Retrofit solution for Doosan machines without automation preparation
Doosan machines without factory automation preparation can also be easily automated. The SherpaLoader® uses potential-free contacts that enable secure communication with the machine. This creates a stable automation process without the need for complex adjustments. Retrofitting is particularly worthwhile for companies that want to modernize their existing machines.
Integration in PUMA, DNM, Lynx and Next series
The SherpaLoader® is compatible with almost all DN Solutions series - from PUMA and DNM to Lynx and LEO. The flexible design enables quick adaptation to different machine layouts.
Retrofit for older Doosan Machine Tools models
Older Doosan models can also be reliably automated. Retrofitting extends the service life and significantly increases productivity. This adds lasting value to the investment in existing machines.
Success stories: Optimized DN Solutions production
PUMA GT3100 LM in continuous operation
Automated loading and unloading significantly increases productivity. One example of this is the implementation on a PUMA GT3100 LM, where the SherpaLoader® takes over the entire handling process - from camera-supported recognition of the raw parts to pre-alignment and automatic chuck cleaning. While the machine is producing, the robot is already preparing the next part, significantly reducing non-productive times. The result is consistently productive manufacturing with maximum spindle running time. The full video with all the details is available here.
Successful automation of the DVF-5000 for POM Machining
The DVF-5000 shows how efficiently automated 5-axis machining can work. In this project, the SherpaLoader® M25 takes over the complete workpiece feed and ensures a stable, repeatable process - ideal for demanding POM parts. While the machine is milling, the robot is already preparing the next part and significantly reducing non-productive times. The result is highly productive manufacturing with consistent runtimes and reliable quality. Here you can find the complete successful project with video.
Suitable automation solutions for every DN Solutions machine tool
Robot systems for DN Solutions milling machines and machining centers
Lightweight workpieces -
SherpaLoader® M7 and M12
The following models are suitable for the automation of DN Solutions milling machines for light to medium-heavy workpieces SherpaLoader® M7 and SherpaLoader® M12. They offer high precision, fast processes and support efficient, stable production.
Medium-heavy workpieces -
SherpaLoader® M25 and M50
The SherpaLoader® M25 and M50. are ideal for applications with medium-heavy parts. The M25 moves workpieces weighing up to 18 kg, the M50 up to 38 kg - reliable, safe and perfectly matched to DN Solutions machining centers.
Heavy workpieces and large series -
SherpaLoader® M88 and M225
For heavy parts or large quantities, the SherpaLoader® M88 and SherpaLoader® M225 provide maximum load capacity and process reliability. They ensure stable processes and are ideal for demanding production environments.
Robot systems for DN Solutions lathes
Chuck parts and short Shafts -
SherpaLoader® T7 and T12
For DN Solutions turning machines, the SherpaLoader® T7 and SherpaLoader® T12 especially for chucked parts and short Shafts. They enable fast, precise and reliable automation.
Medium-duty Cylinders and Shafts -
SherpaLoader® T25 and T50
The SherpaLoader® T25 and T50 are the right solution for medium-heavy turned parts weighing up to 18 kg or 38 kg. They support an efficient, stable production process and significantly reduce manual intervention.
Lengthwise and heavy turned parts -
SherpaLoader® T88 and T225
For long or heavy workpieces, the models offer SherpaLoader® T88 and SherpaLoader® T225 provide the required load capacity and precision. They ensure reliable, continuous operation - even under high loads.
Also compatible with all
other CNC machines
With its universal interface, the SherpaLoader® can be connected to all common turning and milling machines - regardless of their year of manufacture. This means that the same SherpaLoader® can be used to retrofit an older existing machine or to automate a new machine.
Frequently asked questions about
DN Solutions machine automation
The SherpaLoader® is compatible with almost all DN Solutions machines - from PUMA and DNM to Lynx, LEO, SMX and DNX. Both New and older models can be automated efficiently.
Older Doosan machines can also be easily automated. The SherpaLoader® uses universal interfaces. This creates a stable automation process without costly conversions.
Automation takes place independently of the machine manufacturer DN Solutions. As a rule, the machine warranty remains unaffected, as none of the control system needs to be extensively modified. The SherpaLoader® is connected externally and works via standardized interfaces.
The installation can often be prepared in parallel with ongoing operation. The actual connection takes place in a short time, so that the machine only has minimal downtime. As a result, production remains largely plannable and without lengthwise interruptions. Commissioning is fast and efficient.
Yes, the SherpaLoader® has been developed to do just that. Thanks to short set-up times and flexible gripper solutions, automation remains economical even with frequent changeovers. Even small batch sizes benefit from stable processes and reduced non-productive times.
Personal advice on CNC automation for your DN Solutions machine
Individual requirements analysis and automation concept
A suitable automation concept is developed for each DN Solutions machine. Parts, quantities and space requirements are all taken into account in the planning process. The result is a solution that is precisely tailored to the production process. The analysis clearly shows which productivity increases are possible.
Demonstration der SherpaLoader® Funktionen
The functions of the SherpaLoader® can be demonstrated directly on a DN Solutions machine. This makes it easy to see how precisely and reliably the robot works. Operation remains simple and clear.
Customized offer preparation with profitability calculation
A customized offer is created based on the requirements. A profitability calculation transparently shows how quickly the automation will pay for itself. Factors such as running times, personnel costs and batch sizes are taken into account. This provides a clear basis for investment decisions.
Continuous support from planning to commissioning
From the initial analysis to the final commissioning, MAFU-SHERPA accompanies the entire automation process. Installation is carried out efficiently and with minimal interruptions to production. After commissioning, the operating personnel receive comprehensive training.
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