Raw Material Staging Concepts for HERMLE Production
HERMLE + Robot: Camera-controlled CNC automation
Would you like to operate your HERMLE machines more efficiently and automate your production in a future-proof way? MAFU-SHERPA CNC Automation offers modular, camera-controlled robot solutions with which you can retrofit your existing machining centers economically - regardless of the age of the machine. Whether C400, C42U or C20U: Automation is possible for all common HERMLE series, precisely and productively. The intelligent SherpaLoader® for your HERMLE system increases your competitiveness and makes you less dependent on a shortage of skilled workers. MAFU-SHERPA relies on tried-and-tested concepts that offer both technical excellence and economic benefits.
Proven automation for
HERMLE series
HERMLE C400: Steel cutting with SpaceBox provision
Numerous HERMLE machines have already been successfully automated using a SherpaLoader® - including a C400 for the economical series processing of steel blanks. The use of the SherpaLoader M50 with SpaceBox and camera-controlled detection ensures high spindle utilization, automated clamping device release and uninterrupted processes. This video provides a practical insight.
HERMLE C42U: Automated Editing of Plastic Parts
Another successful automation project was implemented on a HERMLE C42U for the Machining of plastic parts. The SherpaLoader used performs workpiece-specific loading and unloading in a confined space - including camera-controlled component recognition and integrated chip removal. The system impresses with its high flexibility and reliable process control - ideal for medium-sized series. All details and the result in the video.
HERMLE C20U: Sawn cuboids with Table Trolleys concept
About Us also successfully automated the HERMLE C20U - especially for handling sawn blanks using a flexible Table Trolleys system. The robot recognizes the workpieces by Vision System and takes over the transfer to the vice. This system is ideal for small series and changing parts. You can get an insight into the implementation in the project video.
All HERMLE series: From compact to large machines
The modular robot systems from MAFU-SHERPA can be adapted to all common HERMLE machines - from the compact C12 to the powerful C62, including the C250, C400 and C650. MAFU-SHERPA offers a suitable HERMLE automation solution for every batch size, geometry and weight class. Here you will find the optimum solution - all tailored to your specific production requirements.
Advantages of robot automation for HERMLE machining centers
Maximize spindle time through autonomous loading
A key objective of HERMLE automation with MAFU-SHERPA CNC Automation is to significantly increase spindle running time. Thanks to autonomous workpiece loading, your machines work without interruption - even at night and at weekends. This not only increases machine utilization, but also the overall efficiency of your production considerably.
Reduce personnel costs with higher productivity
MAFU-SHERPA automation solutions relieve your employees of repetitive, physically demanding tasks such as loading and unloading the machine. This frees up time for skilled tasks and at the same time increases the productivity of your production. Processes can be made more efficient through the targeted use of robots.
Consistent quality thanks to robot precision
The precise control and repeat accuracy of MAFU-SHERPA's robot solutions for HERMLE machines ensure that every Part is handled under identical conditions. This minimizes rejects, increases dimensional accuracy and ensures consistently high quality standards - even with complex geometries or sensitive materials.
Economical production
The automation solutions increase the cost-effectiveness of your production - regardless of batch size or component variance. The camera-supported approach eliminates the need for fixed fixtures, reduces set-up times and allows your HERMLE machine to be continuously utilized. This saves time and reduces costs.
Camera-controlled vs. HERMLE robot systems:
The system comparison
The MAFU-SHERPA vision technology intelligently recognizes workpieces - regardless of their shape or position. This eliminates the need for specific matrices or grid plates, which not only reduces costs, but above all greatly simplifies changeover.
In contrast to classic round or linear shelving systems, the SpaceBox offers a shape-independent, highly flexible storage solution. Parts are removed directly from the surface - ideal for changing parts or stackable blanks. The system can be integrated into your production in a space-saving and ergonomic way.
The MAFU-SHERPA robots are operated via an intuitive, dialog-guided user interface. None of the robot programming experience is required - All functions can be controlled via a touch display. This enables short training times and simple operation by your existing staff.
Retrofitting without HERMLE automation preparation
Automation of milling machines
The MAFU-SHERPA solution for HERMLE milling machines offers numerous advantages that enable particularly flexible integration into your existing machinery. The material feed is designed for both small and large workpieces. A turning station for backworking can be integrated as an option.
Flexible clamping and control options
Multiple clamping operations can be easily implemented on the large machine table - without the need for a zero-point clamping system: different clamping devices can be set up at any time. The automation is suitable for both stackable and non-stackable workpieces. Mechanical clamping Devices can also be used - None hydraulics or pneumatics are required. The solution is fully compatible with Siemens and Heidenhain controllers.
Automate existing machines without a robot interface
The solutions are specially designed to allow HERMLE machines without a factory-fitted automation interface to be fully retrofitted. Reliable signal communication is made possible via digital I/O, Profibus, Profinet or potential-free contacts - without having to make any changes to the machine control system.
Electric spindle drive for machines without rotary feed-through
For machines that do not have a rotary feed-through, an electrically operated solution for controlling Clamping Devices is available. This means that older machine types can also be reliably automated without the spindle having to be mechanically modified.
Universal connection to HERMLE control systems
Regardless of whether your HERMLE machine is equipped with a Heidenhain or Siemens control system - the systems can be connected flexibly and securely. Communication is implemented via standardized interfaces, ensuring high compatibility and process reliability.
Installation without machine manufacturer retrofit
The robot cells are designed to be completely autonomous and independent of the machine manufacturer. This means: No intervention in the machine mechanics, None cost-intensive upgrades from the OEM, None restrictions on the warranty. Installation is carried out by the MAFU-SHERPA technical team and is usually completed within a few days - even during ongoing production.
Medium Batches: SpaceBox for medium series and plastics processing
The SpaceBox is a mobile storage device in the format of a Euro pallet (1,200 x 800 mm) - optimized for maximum use of space and minimum set-up times. The Raw Material Staging comprises up to 6 m² of usable space, distributed over up to 10 individually removable pull-outs. The system offers space for over 1,500 small parts per unit. Thanks to the integration of two SpaceBoxes, over 3,000 parts can even be stored in one robot cell - on just 12 m². The pull-outs are secured against unintentional extension and can be specifically controlled with the "MultiJob" function extension: Each pull-out can be assigned to an individual NC machining program. This makes the SpaceBox a versatile, intelligent buffer storage system - ideal for automated production with HERMLE machines.
Table Trolleys for prototyping and small series
The Table Trolleys is the ideal storage principle for prototypes, individual items or changing small batches. It can be loaded manually and simply docked onto the robot. The camera-supported part recognition system precisely locates the parts in the table area - even if they are placed in a variable arrangement. The Table Trolleys has a standard dimension of 1,000 x 600 mm. Special dimensions are available on request.
Pallets for heavy castings and large workpieces
If you want to automate large or heavy workpieces - such as cast parts, steel blocks or machine components weighing over 30 kg - you can rely on robust pallet solutions. These can be transferred individually or operated in an interchangeable system. Depending on the type of component, form-fit fixtures or stackable positioning systems are used. Thanks to the high load capacity of the SherpaLoader® models, even parts weighing up to 175 kg* can be automated without any problems. Special dimensions deviating from the standard dimensions (1,200 x 600 mm) are also available on request. *depending on workpiece center of gravity
Stacked Workpieces without die preparation
Many workpieces can be stacked - such as milled cuboids, sawn sections or flat blanks. You don't need a complex die for such applications: the Vision Systems detect the topmost part precisely and the robot picks it up reliably. Automated Machining of stacked parts reduces set-up costs, saves space and speeds up the flow of parts in your HERMLE production.
Industry expertise for HERMLE applications
The robot solutions support precise and stable processes for complex medical technology components - even with low tolerances and high process reliability requirements.
Whether small batch sizes or parts with many variants - MAFU-SHERPA robots automate precision mechanical parts safely and efficiently.
MAFU-SHERPA systems are ideal for graphite and copper electrodes - with a dust-resistant structure and minimal manual reworking.
Even complex workpieces with special Clamping Devices can be automatically machined - with minimized setup effort and stable repeat accuracy.
Integration into existing
HERMLE infrastructure
Lightweight workpieces: SherpaLoader® M7 and M12
The SherpaLoader® M7 and SherpaLoader® M12 are ideal for light to medium-weight workpieces. These compact systems enable economical automation with high process accuracy - ideal where space is limited and for parts of moderate weight.
Medium-weight workpieces: SherpaLoader® M25 and M50
The SherpaLoader® M25 and SherpaLoader® M50 are suitable for medium-heavy milled components. The M25 is designed for workpieces weighing up to approx. 18 kg, while the M50 can handle parts weighing up to approx. 38 kg. Both systems are designed for efficient loading and unloading and can be flexibly adapted to your production environment.
Heavy workpieces and higher quantities: SherpaLoader® M88 and M225
SherpaLoader® M88 and SherpaLoader® M225 are used when larger workpieces need to be automated or a high level of autonomy is required. They offer high load capacity reserves and maximum stability - ideal for Machining demanding parts on HERMLE machines.
Also compatible with all
other CNC machines
With its universal interface, the SherpaLoader® can be connected to all common turning and milling machines - regardless of their year of manufacture. This means that the same SherpaLoader® can be used to retrofit an older existing machine or to automate a new machine.
Integration in HERMLE tool magazines
The robot solutions from MAFU-SHERPA can be configured so that they are fully coordinated with the tool magazines of your HERMLE machines. Intelligent sequence control ensures that material is supplied continuously - without collision, delay or standstill.
Connection to HERMLE cooling systems and chip conveyor
The systems are seamlessly integrated into your existing peripherals to ensure that the production process runs smoothly even during automated operation. MAFU-SHERPA ensures coordinated operation that protects your machine components and increases process reliability at the same time. This keeps your entire production environment clean, efficient and low-maintenance.
Set-up station concepts for HERMLE work processes
Depending on the workpiece, clamping or production step, it may make sense to integrate manual set-up stations into the automation system. MAFU-SHERPA develops individual set-up station concepts - for example with transfer tables, measuring stations or cleaning stations. This allows you to remain flexible even with complex processes and combine manual interventions with automated processes in a sensible way.
Service parallel to HERMLE Machine Service
The automation solutions are designed so that they can be integrated into existing maintenance and servicing concepts. You benefit from clearly defined service intervals, remote maintenance access, fast response times and technical support from our specialists. The parallel maintenance of your HERMLE machine and MAFU-SHERPA robot reduces downtimes and creates planning security - for permanently stable production.
HERMLE-Automation FAQ
All standard HERMLE machines can be automated - from compact series such as the C12 and C22 to large models such as the C650. Even older machines without factory automation can be easily retrofitted with MAFU-MAFU-SHERPA CNC automation. The decisive factor here is not the age, but the technical condition and accessibility for loading and unloading.
MAFU-SHERPA systems are designed to work without intervention in the machine control or mechanics. This means that the manufacturer's warranty generally remains unaffected. Each project is individually coordinated with you and comprehensibly documented.
In many cases, the robot solution can be prepared and integrated during operation - e.g. through pre-installation and step-by-step commissioning. This allows you to avoid Lengthwise downtimes and continue your production seamlessly. The aim is always to achieve the most uninterrupted implementation possible.
MAFU-SHERPA's systems cover a wide range of parts - from small, lightweight precision parts with the SherpaLoader ® M7 to heavy parts with the SherpaLoader ® M225. Variable gripper solutions, customizable storage and camera-supported detection mean that even asymmetrical or sensitive parts can be automated. We will be happy to advise you on which options are suitable for your workpieces.
Arrange a demonstration!
It is always our pleasure to have the system set up and started without any instructions from the operator.
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