Retrofit solutions for existing machines
SherpaLoader® - The smart automation solution for TAKUMI
The SherpaLoader® from MAFU-SHERPA is the innovative, camera-controlled robot solution for the automation of TAKUMI CNC machines. Using the latest 3D camera and laser technology, the SherpaLoader® recognizes workpieces flexibly on Table Trolleys, Pallets or SpaceBox and takes over the fully automatic loading and unloading of your TAKUMI milling and turning machines. The solution is specially optimized for small and medium-sized series and enables existing TAKUMI machines to be easily retrofitted - regardless of the year of manufacture or the control system. This allows you to benefit from maximum productivity, reduced costs and future-proof production. Discover how modern automation can take your production to the next level.
Non-binding adviceAdvantages of robot automation
Maximum productivity around the clock
With the SherpaLoader®, your TAKUMI CNC machine runs virtually uninterrupted - even at night and at weekends. The camera-controlled automation ensures constant spindle times and a significant increase in capacity utilization. This increases your production capacity without the need for additional personnel and gives you a decisive competitive advantage.
Flexible material provision for each series
Whether small batch sizes or larger series - the SherpaLoader® adapts flexibly to your requirements. Workpieces are simply placed on Table Trolleys, Pallets or in the SpaceBox. The intelligent laser Vision System recognizes the parts automatically, without the need for complex fixtures or grid plates.
Reduced set-up times and fast changeover
A workpiece change is completed in less than five minutes. This means your TAKUMI machine always remains flexible and you can react quickly to changing jobs - a real advantage.
Relief for staff and more ergonomics
The robot takes over monotonous and physically demanding tasks. Your team can concentrate on value-adding activities and benefits from a noticeable reduction in workload. At the same time, you increase your company's attractiveness as a modern employer.
Compatibility with TAKUMI series
Suitable for all TAKUMI milling and turning machines
The SherpaLoader® is compatible with all current TAKUMI CNC machines - from the compact V-series to the high-precision U-series and the powerful H- and G-series. Thanks to the universal interface, the automation can be easily integrated regardless of the year of manufacture or the control system. This means you benefit from a future-proof solution for your entire TAKUMI machine park.
Simple retrofitting, even for existing machines
Whether a new TAKUMI machine or a proven existing system: the SherpaLoader® enables uncomplicated retrofitting. Integration takes place via Profibus, Profinet, EtherNet/IP or - for older machines - via free M functions and potential-free contacts.
Faster and easier integration
The SherpaLoader® was specially developed for retrofitting existing TAKUMI machines. The installation is carried out without complex conversions and is completed in just a few days. Even older machines benefit from modern technology and become fit for the future.
Compatible with all types of controls
Regardless of whether your TAKUMI machine is equipped with Heidenhain, Siemens or another control system - the SherpaLoader® can be easily connected thanks to its universal interface. Communication takes place via common industry standards or directly via existing machine functions.
Economical retrofitting without expensive modifications
Retrofitting with the SherpaLoader® does not require any costly adaptations to the machine control system. Even machines without automation preparation can be easily automated. This keeps the investment manageable and pays for itself quickly.
Robot systems for Takumi milling machines
Lightweight workpieces -
SherpaLoader® M7 and M12
For light to medium-weight workpieces, the SherpaLoader® M7 and SherpaLoader® M12. Both systems work precisely, ensure stable processes and keep the Takumi machine productive for longer. Camera-supported detection enables fast cycle times and reduces manual intervention.
Medium-heavy workpieces -
SherpaLoader® M25 and M50
For medium-weight Parts we offer SherpaLoader® M25 and M50 is a robust solution. The M25 moves parts weighing up to 18 kg, the M50 up to 38 kg. Both models increase capacity utilization and enable reliable, continuous operation.
Heavy workpieces and large series -
SherpaLoader® M88 and M225
For heavy workpieces SherpaLoader® M88 and SherpaLoader® M225 are ideal. They offer high load capacities, work stably under continuous load and ensure consistent process quality.
Robot systems for Takumi lathes
Automation of chuck parts and short shafts:
SherpaLoader® T7 and T12
For chucked parts and short shafts, SherpaLoader® T7 and SherpaLoader® T12 are suitable. Both systems enable fast part changes, reduce set-up times and can be compactly integrated into Takumi lathes.
Medium-duty Cylinders and Shafts -
SherpaLoader® T25 and T50
For medium-heavy Cylinders and Shafts we offer SherpaLoader® T25 and T50 is a high-performance solution. They ensure an even material flow and increase productivity for recurring Parts.
Handling long and heavy turned parts:
SherpaLoader® T88 and T225
For Lengthwise or heavy turned parts SherpaLoader® T88 and SherpaLoader® T225 is also available. Both models offer high load capacities and enable stable, uninterrupted operation even with demanding geometries.
Profitability and ROI
Faster amortization of the investment
The SherpaLoader® usually pays for itself in less than 12 months. By increasing spindle times, reducing personnel costs and minimizing downtime, you achieve a quick return on investment. Transparent ROI calculations show you how quickly your investment will pay for itself.
Significant reduction in unit costs
With the SherpaLoader® you can reduce your unit costs sustainably. Automation enables economical production, even for small and medium-sized series. At the same time, you increase the capacity utilization of your TAKUMI machines and secure your long-term competitiveness.
More turnover through autonomous production
The robot allows you to operate your machines around the clock - even at night and at weekends. This allows you to increase your production capacity and turnover without the need for additional staff. Practical examples show that turnover can be significantly increased through automation. (see Customer Stories)
Simple operation and commissioning
Intuitive dialog control without programming knowledge
The SherpaLoader® is operated via a graphical user interface on a 17" touch display. New Jobs are simply set up via dialog control - without any robot knowledge. Clear symbols and easy-to-understand input screens are accessible to every employee.
Faster set-up and short training times
Commissioning of the SherpaLoader® is completed in just a few days. Your team receives comprehensive training and can operate the installation safely straight away. The intuitive control system ensures quick familiarization and high acceptance within the team.
Also compatible with all
other CNC machines
With its universal interface, the SherpaLoader® can be connected to all common turning and milling machines - regardless of their year of manufacture. This means that the same SherpaLoader® can be used to retrofit an older existing machine or to automate a new machine.
Frequently asked questions (FAQ)
The SherpaLoader® can be connected to all standard TAKUMI milling and turning machines - regardless of the year of manufacture or the control system. The automation is suitable for both new machines and existing systems.
The installation of the SherpaLoader® is completed in just a few days. Your team receives comprehensive training. The fastest commissioning was realized in 3 days including training.
None of the special requirements are necessary to integrate the SherpaLoader®. The connection is made via common interfaces such as Profibus, Profinet or EtherNet/IP. Older machines can also be connected via free M functions.
Yes, it is specially optimized for small and medium-sized series. Thanks to short set-up times and flexible material provision, automation is also economically attractive for changing jobs.
Arrange a personal consultation and demo
Individual advice for your TAKUMI automation
Every production environment is unique. Our experts analyze your requirements and develop a tailor-made concept for your Takumi automation. We provide you with personal and competent support from the initial consultation to the final implementation.
Live demonstration
See the advantages of the SherpaLoader® for yourself. In a live demo, we will show you how easily and efficiently automation works in practice. Arrange your personal appointment now and experience the future of production.
Transparent offer preparation with profitability calculation
We will prepare a customized offer for you, including a detailed ROI calculation. This allows you to see at a glance how quickly your investment will pay off. Contact us for a no-obligation consultation - we look forward to hearing from you.
Arrange a demonstration!
It is always our pleasure to have the system set up and started without any instructions from the operator.
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