Would you like to optimize the manufacturing processes of your DMG MORI machine, maximize spindle times and thus further increase your competitiveness? Discover the next level of CNC manufacturing - with automation from MAFU-SHERPA CNC Automation. The innovative robot systems for DMG MORI machines transform your existing systems into ultra-modern production centers that can be operated not only autonomously but also economically. Whether turning or milling machines - MAFU-SHERPA offers flexible and reliable solutions that are perfectly matched to your systems.
How it worksWith a fully automatic workpiece feeder, your production remains in operation almost without interruption. Your DMG MORI machine works around the clock to maximize uptime and minimize scrap.
With our reliable retrofit solution, you can significantly reduce manual effort. Less operating personnel combined with increased productivity makes automation from MAFU-SHERPA CNC Automation the economically convincing solution for your DMG MORI machines.
Thanks to the use of state-of-the-art control systems, the processing machine is loaded continuously and with repeat accuracy, which is the prerequisite for stable machining results. This allows you to achieve consistently high quality standards in every production batch.
The systems from MAFU-SHERPA CNC Automation can be used flexibly - both in series production and in small series. Robot automation is not only worthwhile for large series.
The SherpaLoader® automation system can be adapted to any DMG MORI processing machine - whether with stationary or rotary clamping technology. Thanks to the modular design, the systems can be tailored to your individual requirements with minimal effort and seamlessly integrated into existing production concepts.
At the heart of the system is SherpaVision®, the ultra-modern 3D laser Vision System. It recognizes workpieces exactly where they have been placed - completely without the use of grid plates, stops or matrices. This eliminates the need for frequent retooling of mechanical devices and the complex programming of change magazines. Expensive and vulnerable rotary and stacking tables are therefore no longer required. An integrated protective flap reliably protects the optical sensors even in harsh environments.
A key competitive advantage is the short changeover time. Workpieces can be changed in less than five minutes. A short changeover time means more production time.
With SHERPA, the options for material provision are as versatile as your production requirements. Whether SpaceBox, Table Trolleys or Pallets - we develop the optimum solution for your desired process autonomy and seamless integration into your existing material flow concept.
The user-friendly dialog control enables simple operation of the automation via a 17" touch display. As there are no complex programming tasks, even less technically experienced users can control the systems safely and efficiently.
The SherpaLoader® M7 and SherpaLoader® M12 models offer optimum conditions for the automation of small and lightweight workpieces for your DMG MORI milling machine. They impress with their high precision and efficient processes that support your production processes in the long term.
The SherpaLoader® M25 and SherpaLoader® M50 offer reliable automation solutions for DMG MORI milling machines for medium-heavy parts and larger production batches: The M25 handles workpieces weighing up to 18 kg, while the M50 is designed for workpieces weighing up to 38 kg.
When it comes to loading heavy or large workpieces, SherpaLoader® M88 and SherpaLoader® M225 are the ideal partners. These systems guarantee stability, reliability and a high load capacity - ideal for demanding production environments.
The SherpaLoader® of the T-series are perfectly suited for the automation of your DMG MORI lathe. The SherpaLoader® T7 and SherpaLoader® T12 are ideal for the automation of light chuck parts and short shafts.
The SherpaLoader® T25 and SherpaLoader® T50 offer the ideal solution for modern production facilities when implementing automation with medium-heavy Cylinders and Shafts weighing up to 18 kg and 38 kg respectively.
For Lengthwise and heavier turned parts, the SherpaLoader® T88 and SherpaLoader® T225 models offer the necessary load capacity and precision. They enable reliable, continuous operation even under high loads.
If you would like to automate your DMG MORI milling machine and need to move light to medium-weight workpieces, the SherpaLoader® M7 and SherpaLoader® M12 models offer the ideal prerequisites. They impress with their high precision and efficient processes that support your production processes in the long term.
The SherpaLoader® M25 and SherpaLoader® M50 offer reliable automation solutions for DMG MORI milling machines in medium-heavy applications: The M25 handles workpieces weighing up to 18 kg, while the M50 is designed for workpieces weighing up to 38 kg.
When it comes to loading heavy workpieces or producing large series, SherpaLoader® M88 and SherpaLoader® M225 are the ideal partners. These systems guarantee stability, reliability and a high load capacity - ideal for demanding production environments.
The SherpaLoader® of the T-series are perfectly suited for the automation of your DMG MORI lathe. The SherpaLoader® T7 and SherpaLoader® T12 are ideal for the automation of chucked parts and shorter Shafts.
The SherpaLoader® T25 and SherpaLoader® T50 offer the ideal solution for your modern production facility when implementing automation with medium-heavy Cylinders and Shafts up to 18kg and 38kg respectively.
For Lengthwise and heavier turned parts, the SherpaLoader® T88 and SherpaLoader® T225 models offer the necessary load capacity and precision. They enable reliable, continuous operation even under high loads.
Retrofitting existing machines is easy thanks to SHERPA's universal I/O interface, regardless of the age of the machine and the NC control system used. This means that modern automation technologies can also be integrated into tried-and-tested existing systems - without significant intervention in the existing machine control system. New machines are connected via Profibus, Profinet or Ethernet/IP. Communication with older machines takes place via free M functions and potential-free contacts.
DMG MORI machines that do not have a rotary union on the 4th and 5th axes pose particular challenges. We can implement automation with torque-accurate control of the tightening torque. We will show you how you can optimally implement the robot retrofit for your DMG MORI.
Our automation solution allows flexible loading via the work or side door, not only for DMUs, while access to existing peripherals such as tool magazines and chip conveyors is always maintained. With additional options for rear-side machining, component cleaning and integration of measurement technology, the automation offers scalable solutions. Full compatibility with the DMG automation interface ensures seamless integration into the control system.
The CMX also benefits from our approach. The automation solution enables flexible loading via the work or side door, while access to existing tool magazines and chip conveyors remains unrestricted.
For the DMV series, the focus is on a flexible material feed that optimally supplies both small and large workpieces. This concept is complemented by the option of a turning station for Machining the rear sides and the possibility of using multiple clamping on the large table - ideal for processing a wide variety of workpiece types, whether stackable or not.
With the SherpaLoader®, we offer a high-precision automation solution for the CTX series that is characterized by flexible material feeding - ideal for both small and large workpieces. The ability to unload parts fed by bar feeder prevents impact marks on parts, even with large batch sizes. Full compatibility with DMG Profibus ensures seamless integration.
The NLX lathes reach a new level of efficiency with our automation. A flexible material feed ensures optimum Machining of workpieces of any size, while even the smallest batch sizes can be processed precisely. With a flexible combination solution for inserts and Lengthwise Shafts, the automation adapts to your area of application. In addition, retrofitting SHERPA makes it possible to modernize machines that were not originally designed for automation processes - always in full compliance with the Machinery Directive.
The automation solution with the SherpaLoader® also lets the CLX lathes shine in a New light. The flexible material feed guarantees efficient Machining, regardless of whether small or large workpieces and very small batch sizes are involved. The combination for Machining Shafts and Inserts harmonizes perfectly in the production process. Thanks to the option of retrofitting machines without original automation preparation and full compatibility with DMG Profibus, we offer a future-proof solution for your CLX series.
The SherpaLoader® provides NTX mill-turn machines with a first-class automation solution. Industrial 6-axis robots are used to precisely load and efficiently edit milled and turned parts. The SherpaLoader® enables the Machining of both small and very large batch sizes and almost all types of parts such as castings, sawn sections, shafts and semi-finished products. In addition, the option of using standard Euro pallets as feeders makes it easy to retrofit your machines - even if they were not originally designed for automation processes.
CLX TC turn-millers also benefit from the SherpaLoader®. Milled and turned parts can be inserted without any problems. Workpieces do not have to be stackable. Small and very large batch sizes can be efficiently edited. The space available allows a wide variety of parts to be processed - such as castings, saw cuts, shafts and semi-finished products. Standard Euro pallets can be used as feeders. The solution is fully compatible with DMG Profibus and can also be retrofitted to machines without automation preparation.
SHERPA's holistic approach covers all steps of automation - from initial consultation and planning to configuration and final commissioning. In this way, we ensure that your investment has maximum benefit from the outset and that your production is future-proof.
Expand your production process with additional modules that cover every Detail.
With our expansion modules, you can automate the entire production process - from multi-sided processing to rear-side processing. All expansion modules are fully integrated into the master control, ensuring consistent operator guidance for fast set-up.
With the optional cleaning blow box, it is possible to clean components outside the processing machine during machining time. We also offer extensions for quality assurance. These not only optimize the production processes, but also ensure the quality of the manufactured parts through continuous inspections - a decisive advantage for demanding environments.
Workpiece alignment and clamping are coordinated and automated with repeatable accuracy. This leads to consistently optimal machining results, even with complex workpiece geometries, and maximizes the quality of your end products.
Open interfaces enable flexible and cost-effective integration of current or future requirements into the automation cell, such as the integration of stamping, marking or measuring stations.
As a rule, it does not take significantly longer than 12 months for your investment in a retrofit robot for your DMG MORI to pay for itself. We are happy to offer you an ROI calculation as part of the consultation - transparent key figures show you how quickly your investment will pay for itself.
Our automation systems enable operation across all shifts - even at weekends. This leads to a considerable increase in production capacity, as you can also use your modern production machines profitably outside regular working hours.
By using the SherpaLoader® M20, the spindle time was increased from 6 hours to over 20 hours a day. Schöbel Hermann Frästechnik GmbH reports: The turnover of the system was more than doubled. Click here for the case study
Automation offers you the opportunity to reduce costs and expand capacities at the same time. This allows you to achieve an optimum balance between efficiency and return on investment, resulting in a significant competitive advantage in the long term.
With the SherpaLoader® M25, ROLEC automates the Machining of die-cast housings. Downtimes have been significantly reduced and spindle time maximized. Learn more
By implementing the SherpaLoader® M20 at SCHÖBEL CNC-Frästechnik, the daily spindle time was increased from 6 to over 20 hours, resulting in a significant increase in productivity. The seamless integration of modern robot components enables smooth operation - even at weekends without additional personnel deployment - and thus strengthens the competitiveness of even smaller companies. Learn more
With the SherpaLoader® M25, IPT was able to implement a cost-efficient automation solution for your DECKEL MAHO that does not require expensive machine modifications and seamlessly integrates the existing production process. Thanks to the flexible automation, downtimes were reduced, production output increased and competitiveness sustainably improved. Learn more
By using the SherpaLoader®, CNC-Fertigungstechnik Liebl was able to significantly increase delivery reliability by automating the machining of rush orders and series production, even at night and at weekends. The robot solution reduces downtimes, relieves the burden on skilled workers and enables stable, continuous production - regardless of staff availability.
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Our specialized automation for DMG MORI machines revolutionizes the manufacturing process of modern lathes such as the CTX and CLX series. With the help of advanced robots, we automate your DMG MORI lathe, resulting in maximum precision and efficiency. This gives you a competitive advantage by minimizing manual intervention and sustainably optimizing the production process.
We offer tailor-made automation solutions for your DMG MORI milling centers of the DMU and CMX series. Our robots for your DMG MORI integrate seamlessly into the production process, allowing you to automate your DMG MORI milling machine and optimize the entire machining process - from workpiece feeding to finishing. The result is significantly higher production rates and outstandingly consistent product quality.
Older systems also benefit from our automation for DMG MORI machines: Thanks to universal interfaces and innovative robot technology, a robot retrofit can be implemented - without changing your existing control architecture. This solution enables you to integrate even older machines, such as DECKEL MAHO and GILDEMEISTER models, into modern production processes and make them future-proof.
The flexibility of our systems makes them suitable for use in a wide range of industries - from medical technology to classic mechanical engineering. Regardless of the industry sector, we offer solutions that are precisely tailored to the respective production requirements.
With its universal interface, the SherpaLoader® can be connected to all common turning and milling machines - regardless of their year of manufacture. This means that the same SherpaLoader® can be used to retrofit an older existing machine or to automate a new machine.
With the SherpaLoader® you don't need any major technical requirements - we make integration simple and straightforward. Our experts will go through all the details with you step by step to achieve optimum results.
We attach great importance to the fast and uncomplicated integration of our systems - the fastest installation, including training, took just 3 days. Our comprehensive training measures and intuitive dialog control enable your employees to learn the new process quickly and benefit from the automation without a long training period.
By using autonomous robot technologies, our solutions enable round-the-clock operation - even outside regular working hours, your production can run continuously, leading to a sustainable increase in yield.
Smooth operation requires reliable service and comprehensive support. Our support concept includes maintenance, fault diagnosis and continuous optimization to ensure that your systems meet the highest requirements at all times.
Every production environment is unique. We start with a detailed analysis of your existing processes and develop a custom-fit automation concept that is precisely tailored to your needs - from the initial consultation to the final implementation.
See the benefits of our technology for yourself in a live demonstration. We will show you how our solutions work in practice and what efficiency gains can be realized. Make an appointment now:
+49 711 2525 744 - 0
info@mafu-sherpa.com
With our individual consultation and detailed profitability calculation, we offer you a transparent concept for the introduction of automation for your DMG MORI in your company. Our team of experts will analyze your existing production environment in order to develop a tailor-made automation concept - be it to optimize your DMG MORI lathe or to automate your DMG MORI milling machine. With the help of ROI calculations and comprehensive cost-benefit analyses, we will show you how the use of state-of-the-art robots can lead to significant increases in the efficiency of your DMG MORI, reduced personnel costs and sustainable production optimization.
Our holistic service accompanies you from the initial strategic planning to the final commissioning of the automation for your DMG MORI. We support you at every stage - from identifying your specific requirements and implementing state-of-the-art robots to providing comprehensive training and ongoing support. This seamless support ensures that the transition to automated production runs smoothly, so that you can integrate your DMG MORI turning machine or DMG MORI milling machine into your operation efficiently and in a future-proof manner.
It is always our pleasure to have the system set up and started without any instructions from the operator.
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